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 Application of Finite Element Modelling Techniques to Analyse Stresses in MRI magnets

The overall aim of this project is to apply advances in finite/discrete element modelling techniques to analyse stress distributions in magnets used in Magnetic Resonance Imaging (MRI).

Figure 1 below shows a typical MRI apparatus.  Figure 2 shows a typical coil configuration of a magnet with four coils supported by coil formers.

 
 

Figure 1: A typical MRI apparatus,
showing the magnet.

Figure 2: Cross-section of a typical coil configuration,
showing the space for the patient in the middle.

Dr Riyu Wei of the University of Queensland, working with Magnetica Ltd, a Brisbane-based company specializing in the design and development of high performance magnets for use in advanced magnetic resonance imaging (MRI) equipment, has developed a stress analysis program for MRI magnets using ANSYS Parametric Design Language and the C language. More than 50 cases of thermal and mechanical stress analysis have been studied for magnets of varying field strengths (1.5 - 9.5 Tesla). This analysis simulated the processes of cooling down the magnets from room temperature (300K) to the liquid helium working temperature (4K), and the substantial thermal stresses in the structure; and charging up of the field coils to the full current (100-500 Amp).  Varying levels of analysis ranging from preliminary/macro to detail/micro scales have been performed.  The analysis outputs include deformations, stresses and strains as well as strain energies in coils and formers (see progress report below).  Figure 3 below shows the meshes of a magnet and the deformation of the magnet due to Lorentz forces.  This analysis is similar to that performed for blast modelling.

Figure 3a: Mesh grid of the magnet
for the simulation.

Figure 3b: Deformation of the magnet due to the
strong magnetic field.
 

Figure 4 shows typical results of stress analysis performed on the magnets.

Figure 4a: Stress distribution in coils and formers of the magnet. Figure 4b: Stress distribution in rectangular wires of a coil.

Based on the stress analysis results, magnetic, structural and winding optimizations of magnets have been undertaken to improve product designs in both cost effectiveness and performance.

As a result of this work, Magnetica with its partners successfully tendered for design of a new type of MRI magnet and development of a new specialist MRI magnet.  The prototype for the first product is in development and expected to be completed by December 2006; the first manufacturing run is expected to commence June 2007.

 

Participants

Dr Riyu Wei
ACMC, University of Queensland

Industry Participant

Magnetica Ltd

Reports

Final Report - November 2007 (209 KB PDF)
2nd Extension Proposal - (59 KB PDF)

Final Report - August 2007 (28 KB PDF)
Progress Report - March 2007 (66 KB PDF)
Progress Report - November 2006 (565 KB PDF)
Extension Proposal - July 2006 (57 KB PDF)

Final Report - August 2006 (509 KB PDF)
Progress Report - Dec 2005 (62 KB PDF)
Project Proposal (62 KB PDF)